D602 - 6U CompactPCI® PowerPC® Safe Computer

Lock-step operation
• All CPUs do the same thing at the same time
• 2-out-of-3 voting in FPGA with CPU bus clock speed (100MHz)
• Software-assisted resynchronization
• No functional interruption in case of an SEU inside the CPU

Chipset
• North- and Southbridge realized in FPGA

Memory

2x 32 kB L1 cache, 1MB L2 cache integrated in each CPU

3 independent ranks of 512MB DDR SDRAM system memory, FPGA-controlled
• 100MHz memory bus frequency (32 bit)
• Up to 800 MB/s
• 2-out-of-3 voting in FPGA
• Scrubbing to prevent accumulation of SEU
• No functional interruption in case of an SEU inside the memory

2 independent ranks of 256MB Flash, FPGA-controlled
• Primary and backup Flash ranks contain the same data, auto-selection by boot loader
• ECC protection

1MB FRAM
• ECC protection

4KB serial EEPROM for production data (serial number etc.)

I/O

All I/O realized in FPGA and available at rear I/O

Sextuple UART
• E.g., for communication with other D602
• Data rates up to 460,800 Baud for each channel
• Handshake lines: none

RS232 UART
• Data rates up to 460,800 Baud
• 2x 256 Byte transmit/receive buffer
• Handshake lines: none

PCI bus

I²C bus

Mezzanine Slots

Two PMC slots
• 32 bit/33 MHz, 3.3V V(I/O)
• PMC slot 1 with rear I/O (revisions -02 and later)

Miscellaneous

Voltage monitoring

Temperature monitoring

Watchdog

Reset signal control

Control of redundant power supplies

Sleep mode
• Lowers power consumption in case of primary power supply interruption
• Power failure indicated through signals from backplane
• Supports power interruptions specified in Airbus directive ABD0100.1.9
• CPUs and memory can be put into sleep mode

Redundant clock generation

Connection with second D602 possible (with special backplane)
• Control of shared outputs
• Exchange of state information
• BMC and 6x UART link

CompactPCI® Bus

Compliance with CompactPCI® Core Specification PICMG 2.0 R3.0

System slot

32-bit/33-MHz PCI-to-PCI bridge

V(I/O): +3.3V

Electrical Specifications

Dual power input from CompactPCI® bus, uninterrupted (EN50155, Class S1)
• 3.3V (-5%/+5%)
• 5V (-3%/+5%)
• Standard backplane supplies both input rails with power
• Continued operation if one power input fails (or is not present)
• Separate power supplies for the three CPUs and the three main memory ranks

Supply voltage/power consumption:
• 30W
• 15W in sleep mode

Mechanical Specifications

Dimensions: conforming to CompactPCI® specification for 6U boards

Front panel: 4HP with ejector

Weight: 640g (with heat sink)

Environmental Specifications

Temperature range (operation):
• 1-slot models: -40..+50°C (qualified components), temperature classes T1, T2, and TX inside buildings, or in containers with temperature control for signalling equipment, according to EN 50125-3, table 2
• 2-slot models: -40..+70°C (qualified components), temperature classes T1, T2, and T3 for equipment onboard rolling stock, according to EN 50125-1, table 2
• Airflow: min. 2 m/s

Temperature range (storage): -40..+85°C

Relative humidity (operation): max. 95% non-condensing

Relative humidity (storage): max. 95% non-condensing

Altitude: -300m to +2,000m (EN50124, Class AX)

Compliant to EN50125-1, meeting requirements of EN61373, Cat. 1, Class B and Classes GTX, GL3 for rolling stock
• Shock: 50 m/s², 30 ms (EN 61373)
• Vibration (function): 1 m/s², 5 Hz - 150 Hz (EN 61373)
• Vibration (lifetime): 7.9 m/s², 5 Hz - 150 Hz (EN 61373)

For signalling equipment, a distance of 3m from the track bed is required

Protection class IP00 (EN50124, Category PD1)

Conformal coating on request

All components soldered

MTBF

46 000 h @ 40°C according to MIL.HDBK-217FN2 with modifications.
• Weighted mean figure for 65% operation in AIC (air inhabited cargo) and 35% operation in GF (ground fixed) conditions

312 437 h @ 40°C according to IEC/TR 62380 (RDF 2000)

430 705 h for continuous operation @ 25°C according to IEC/TR 62380 (RDF 2000)

Safety

Erroneous behavior of CPU/memory subsystem < 1E-8 / h
• Considering hardware failures and worst-case SEU environment

PCB manufactured with a flammability rating of 94V-0 by UL recognized manufacturers

EMC Conformity

EN55011 (radiated emission disturbances - rolling stock)

EN 61000-6-4 (radiated emission disturbances - signalling equipment)

EN 61000-4-3 (electromagnetic field immunity)

EN61000-4-2 (electrostatic discharge immunity)

EN61000-4-8 (power - frequency magnetic field)

EN61000-4-9 (pulsed magnetic field)

BIOS

MENMON™

Software Support

VxWorks®, VxWorks®/Cert

PikeOS

Real-time Clock

Buffered by GoldCap

Environmental Specifications

Temperature range (operation):
• -40..+70°C (8HP front panel with convection cooling or 4HP front panel with conduction cooling)

Cooling Concept

Also available with conduction cooling in MEN CCA frame

Please note that some of these options may only be available for large volumes. Please ask our sales staff for more information.

Article No.	Description	More
02D602-03	3x PowerPC® 750CL, 1 GHz, 3x 512 MB DRAM, 2x 256 MB Flash, 1 MB FRAM, 2 standard, PMC slots, convection cooling (airflow 2 m/s), -40 to +50°C with qualified components	Photo

Article No.	Description	More
15P511-00	Dual Fast Ethernet, 2 Ethernet cores, 6 GPIO signals, front I/O, for convection cooled systems, -40..+85°C with qualified components	More info Photo

Article No.	Description	More
05P000-01	25 mounting screw sets to fix PMC/XMC modules on carrier boards
08AE33-00	A602/D602 debug adapter to connect debug terminal, JTAG equipment and Freescale™ CodeTest Probe, -40..+85°C with qualified components	Photo
08CT14-00	Rear I/O adapter D602 without front panel; with RS232, PMC rear I/O, 6x DEX UART, BMCX, AFDX®, debug signals, -40..+85°C with qualified components	More info Photo

Article No.	Description	More
VxWorks
This product is designed to work under VxWorks®. For details regarding supported/unsupported board functions please refer to the corresponding software data sheets.
10D602-60	VxWorks® BSP (MEN) for A602 and D602	Download Details
In addition, this product is supported by Wind River's market-specific OS products VxWorks® 653, VxWorks® DO-178B and VxWorks® 61508. These are certifiable platforms for use in safety and mission-critical systems. For more information and product support please contact MEN or Wind River.
PikeOS
This product is designed to work under PikeOS by Sysgo. PikeOS is a real-time operating system for use in safety and mission-critical systems. For more information and product support please contact www.sysgo.com.
Firmware/BIOS
MENMON™ is MEN's firmware/BIOS for PowerPC® platforms.
14D602-00	MENMON™ (Firmware) for D602 (object code)	Download Details

For operating systems not mentioned here contact MEN sales.

Article No.	Description	More
02D602-DS	D602 Data Sheet (PDF)	Download
For complementing the hardware board MEN offers an EN 50129 compliant certification package including: User Manual including the safety-relevant application requirements beside a detailed description of the hardware and the usual instructions for appropriate operation. Safety Case describing the concepts for reaching functional safety as well as all safety and quality-relevant processes and measures to meet the SIL 4 requirements. Test report and SIL 4 certificate from TÜV Süd (German Technical Inspection Agency). Please contact us to get more information about the certification package and to request a copy of the documents.
Compare Chart 6U CompactPCI® cards		Download
Compare Chart safe computers from MEN		Download